Product Attributes

Model No.: HY7

Packaging & Delivery

Energy‑Efficient Electric Arc Furnace Transformer | Heavy‑Duty Metallurgy Furnace Transformer

Many metallurgy, mining and alloy smelting plants suffer high operational losses, frequent short‑circuit failures, oil leakage and excessive noise from outdated Electric Furnace Transformer units, driving up maintenance and energy bills month‑over‑month. As Newbase’s export director with a decade‑long track record supplying Quality Transformers worldwide, our advanced Furnace Transformer Design addresses these pain points head‑on. This Power Supply For Furnace Transformer adopts premium grain‑oriented silicon steel, patent‑enhanced coil structures and reinforced pressure‑tested tank assembly, delivering Energy Efficient Transformers that cut no‑load consumption, boost short‑circuit withstand capability and eliminate persistent leak risks for harsh‑condition sites. Our Furnace Transformer Power Supply solution serves as reliable, Durable Transformers for continuous arc‑furnace production across global emerging and industrial markets.

Core Product Parameter Table

Parameter Item	Technical Specification	Localization Adaptation Note
Core Material	WISCO 27QG100 grain‑oriented cold‑rolled silicon steel sheet; 45° full‑miter 3‑step lap joint; core column curing treatment; max magnetic flux density ≤1.68 T	Suitable for 50 Hz /60 Hz grid; low‑noise performance for sites with environmental noise‑limit regulations
Conductor Material	Guilin International oxygen‑free copper wire; current density ≤3.3 A/mm²	Copper material grade meets IEC raw‑material requirements; anti‑eddy‑current optimization for high‑current arc‑furnace working cycle
HV Coil	Continuous‑type winding; composite inter‑layer insulation, baking‑cured integrated assembly	Short‑circuit‑shock resistant; compatible with on‑load / off‑load tap‑changer per local grid standard
LV Coil	Patent longitudinal oil‑channel spiral‑type winding; patent rigid winding barrel end‑support structure	Optimized internal heat dissipation; reduces eddy loss under frequent fluctuating arc‑furnace load
Tank & Sealing	Auto integral welding; pressure test ≥5× national standard; sand‑blasted surface + minimum 3‑coat high‑performance paint; no‑lifting‑body maintenance‑free structure; patent valve‑side zero‑leak terminal design	Anti‑corrosion paint for metallurgical, mining, coastal high‑humidity & dusty environments; tank pressure test complies with IEC 60076 mechanical‑strength requirements
High‑Voltage Lead	Multi‑strand round copper conductor wrapped with high‑density cable paper, low current density; partial‑discharge‑free welding tech, anti‑loosening under long‑term self‑vibration	Low partial‑discharge output, meets local power‑grid partial‑discharge acceptance thresholds
Low‑Voltage Busbar	Large width‑thickness‑ratio copper bar output; same‑phase counter‑parallel & grouping layout, zero‑zero‑sequence‑loss LV coil design, minimizing leakage‑magnetic stray loss & lead inductance	Adapt to EAF extreme high‑current output; suppress stray overheating in heavy‑duty metallurgy workshops
Cooling Mode	ONAN / ONAF / OFWF optional	Selectable configuration matching site ambient temperature:‑20 ℃ ~ +50 ℃
Capacity Range	Custom 1 MVA‑50 MVA	Adjust capacity, primary / secondary voltage according to buyer’s local furnace technical specification
Certification	ISO 9001, CE, IEC 60076	Support witness FAT test for overseas project delivery

Scenario‑Based Application Table

Application Scenario	B‑End Buyer Profile	Localized Industry Pain Points	Newbase Product Quantitative Advantages & Selling Points
Scrap‑steel EAF steel‑making plant	Medium‑large steel mill owners, EPC metallurgical contractors	Frequent short‑circuit impact from arc striking; high no‑load loss raising electricity expense; tank oil leakage triggering workshop safety hazards	1. Core magnetic density controlled ≤1.68 T, reduce no‑load loss by 12‑18 % vs ordinary models；2. Patent rigid coil‑end support improves short‑circuit withstand capability by ≥30 %；3. Tank passed 5‑times‑standard pressure test, zero oil‑leak guarantee under long‑term vibration
Small‑scale special‑steel pilot smelting workshop	Special‑steel factory technical & procurement teams	Existing Electric Furnace Transformer low energy efficiency; limited workshop installation space, strict load fluctuation requirement	1. As one set of compact‑designed Energy Efficient Transformers, comprehensive operating loss reduced 11‑16 %; 2. Flexible Furnace Transformer Design, custom impedance & tap range matching small‑capacity furnace process；3. Deliver full set of Power Supply For Furnace Transformer solution including leads and terminals

Localized Real‑World Customer Case with Before‑After Comparison Data

Original problem (old third‑party furnace transformer):

Average monthly power consumption: 728 MWh;
Short‑circuit‑related minor failures occurred 4 times per year, each downtime averaged 22 hours;
Minor tank oil‑leak events 2‑3 times per year, annual maintenance cost $14,200 USD;
Running noise: 84 dB(A), exceeding local factory environmental‑protection limits.

After replacing with Newbase Electric Arc Furnace Transformer:

Average monthly power consumption dropped to 621 MWh, 14.7 % energy saving, thanks to low‑loss core, patent LV coil and optimized Furnace Transformer Power Supply layout;
Zero short‑circuit‑caused production shutdown within 12‑month running cycle; reinforced coil‑end support and clamping structure resisted arc‑furnace shock current;
Zero oil‑leak incidents; annual maintenance cost fell to $3,100 USD (‑78.2 %);
Operating noise reduced to 71 dB(A), fully compliant with local industrial noise‑control regulations.

FAQ

Q1: What key customizations can you provide for my local metallurgy EAF project?

We deliver full Furnace Transformer Design customization: capacity, primary & secondary voltage, impedance value, tap‑changer type (OLTC / no‑load tap), cooling mode and busbar layout. Our engineering team will adjust parameters for 50 Hz / 60 Hz local grids, high‑humidity, dusty or corrosive mining‑metallurgy environments. We provide complete Power Supply For Furnace Transformer technical documents and FAT witness test support.

Q2: How does your electric arc furnace transformer handle frequent arc‑striking short‑circuit impact?

Different from general‑purpose transformers, our HV continuous‑type coils use composite‑insulation baking‑integral curing. The low‑voltage winding adopts our patent hard winding barrel end‑support plus longitudinal oil‑channel spiral‑type construction. The silicon‑steel core and clamping pieces are strengthened, so the unit can withstand repeated short‑circuit surges unique to EAF working conditions. It is one representative of our high‑performance Electric Furnace Transformer product portfolio.

Q3: What about warranty, delivery and after‑sales support for overseas orders?

Standard 2‑year full‑unit warranty. Delivery lead‑time depends on complexity of technical confirmation, normally 90‑120 calendar days. We supply complete installation manuals, remote technical guidance; for large‑volume projects we can arrange overseas site‑supervision engineers. Spare‑parts kit is available for order together with main equipment.

CTA

Are you seeking reliable, Energy Efficient Transformers for your electric arc furnace smelting line? As Newbase Export Director Melissa with 10‑year global transformer export experience, I am ready to support your project.

Send us your furnace technical datasheet, local grid requirements and site environmental conditions via inquiry form. Our engineering team will reply within 8 working hours and provide you a custom quotation and detailed technical proposal for your Electric Furnace Transformer solution.